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Food and Dairy

Cow water monitor, BOD Reduction, CIP Analyzeroptek photometric analyzers provide increased efficiency and productivity through effective process automation. All optek inline photometers for food and beverage applications have been designed for sanitary use and can withstand the temperatures, pressures, environment and chemical concentrations inherent in processing and CIP cycles.

These unique sensors mount directly inline and do not require a side stream or sample preparation. By installing optek inline photometers at strategic points in the process, significant cost and productivity benefits can be realized. optek inline photometric sensors can help reduce product losses, insure consistent product quality, optimize process performance, reduce manpower requirements and minimize water and utilities use.

The insight and control afforded by optek sensors can increase yield and improve the quality and consistency of food and dairy products, while supplying an impressive Return on Investment.

Food Processing

optek inline photometers provide food processing plants with highly accurate monitoring and control solutions to optimize disinfection, colorization, reduce down time and improve quality control. Process control instrumentation from optek provides a wide range of application solutions for food processing plants.


Proven Food Processing Applications
  • Plant raw water intake monitoring for turbidity and color
  • Monitor product quality for colorants and flavorings
  • Monitor disinfection solution strength
  • Disinfectant Generator Control
  • Filtration & Separation monitoring
  • BOD Reduction
  • Condensate Recovery
  • Heat Exchange Leak Detection
  • Membrane Filter Performance Monitoring
  • Wastewater Process Control and Monitoring
Dairy

Photometric sensor technology from optek can save thousands of dollars/euros in many cost-saving applications throughout the dairy process. optek solutions can slash operating costs by drastically reducing downtime, product losses, BOD charges, wastewater costs, and water usage.


Proven Dairy Applications
  • Milk Fat Monitoring
  • Milk Solids Monitoring
  • Lactose Monitoring
  • Maintaining adherence to Pasteurized Milk Ordinance (PMO) Guidelines for potable water and cow water
  • Interface Detection - Product / Water -or- Product / Product
  • Precise Leak / Carryover detection in Heat Exchangers and Evaporators
  • Detect trace contamination in HX cooling lines and cow water reclaim lines.
  • BOD Monitoring
  • CIP Return and Monitoring
  • Separator Control Monitoring
  • Membrane Performance / Life Monitoring
  • UF/MF/RO Filtration Monitoring
  • Wastewater Process Control and Monitoring
Edible Oils & Fats

Optimize your process performance, while improving the oil yields and quality by continuous, inline monitoring with optek photometric analyzers. optek sensors can help you drastically cut operating costs by reducing losses and rework. Minimize QA/QC sampling and time-consuming lab testing by recording continuous measurements inline, in real time. optek can also enable you to reduce utility usage, water usage, waste treatment costs and municipal BOD levels.

optek equipment is extremely accurate, reliable, and simple to understand, operate and maintain. The low costs of ownership, installation and maintenance of optek photometers make it an affordable investment with a proven ROI.


Proven Edible Oils Applications
  • Hexane Stripping Monitoring
  • Lecithin emulsion monitoring
  • Centrifugal Separator Control - Oil/Water
  • Color Measurement - AOCS, APHA, HAZEN
  • Chlorophyll Concentration Monitoring
  • Refining / Decolorization Monitoring
  • Bleaching clay Monitoring
  • Diatomaceous Earth Filtration Monitoring
  • Winterization Monitoring
  • Nickel Catalyst Monitoring
  • Trace Hexane in condensate and waste water monitoring
  • Solvent-extraction monitoring
  • Interface Detection - oil / water in gravity batch separations at tank outlets
Sweeteners

In the manufacturing of sweeteners, process control maximizes equipment operation, assuring the highest yield of quality product with reduced waste. optek photometers provide improved process control throughout the sweetener manufacturing process.


Proven Sweetener Applications
  • Centrifugal Separator Control
  • Filtration Monitoring
  • Ion Exchanger Saturation Monitoring
  • Defecation and Clarification Monitoring
  • Product carryover Monitoring
  • Condensate Monitoring
  • Color Measurement - ICUMSA and RBU